In an engaging discussion with Mr. Akshay Kshirsagar, Business Manager, Digital Solutions at Haber, we uncover how artificial intelligence (AI) is transforming the pulp and paper industry. Mr. Akshay provides valuable insights into how AI-driven solutions are revolutionizing operations, promoting sustainability, and driving innovation, empowering mills to tackle current challenges while preparing for a future of smarter, more efficient processes.
Paper Mart: The pulp and paper industry has always faced pressures to improve efficiency and reduce costs. How do you see AI helping mills address these challenges in practical terms?
Akshay Kshirsagar: AI offers a transformative approach to overcoming these challenges, especially when it comes to future-proofing mill operations. At Haber, we’ve developed AI-driven solutions that not only optimize current processes but also prepare mills for the demands of tomorrow. For example, Kaiznn™ helps reduce trim waste by aligning production with real-time customer demand, while Mt. Fuji enables predictive maintenance by monitoring and analyzing equipment performance. These tools are designed to help mills operate more efficiently, cut costs, and adapt to an evolving market landscape.
PM: You mentioned predicting equipment performance. How does AI specifically improve this area, and why is it critical for long-term success in the industry?
AK: Predicting equipment performance is a cornerstone of future-proofing mills. With AI-powered systems like Mt. Fuji, we analyze real-time data such as vibrations, pressure, and temperature—to predict potential equipment failures before they happen. This proactive approach allows mills to schedule maintenance in advance, reducing costly downtime and avoiding unplanned outages. It not only improves productivity but also extends the lifespan of critical machinery, contributing to long-term cost savings and operational sustainability.
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PM: Trim optimization seems to be a big part of operational efficiency. How does Kaiznn™ contribute to improving this process?
AK: Kaiznn™ has been instrumental in transforming trim optimization. By leveraging real-time production data, it instantly matches deckles to minimize trim losses and optimize output. This level of precision ensures that mills reduce material waste, improve production efficiency, and meet customer requirements more effectively. It’s a critical step towards operational sustainability and profitability.
PM: Water management is another critical area for mills, especially given the growing emphasis on sustainability. How does Haber help mills integrate water management into their AI solutions?
AK: Water management is central to sustainability efforts, and that’s where our eLIXA® solution comes in. eLIXA® provides real-time monitoring of water quality and consumption, enabling mills to optimize water treatment processes and increase reuse opportunities. For instance, one of our clients achieved a 15% reduction in water consumption, leading to significant cost savings and a smaller environmental footprint. Beyond technology, our comprehensive water audits offer tailored solutions to further enhance efficiency and regulatory compliance.
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PM: With all the advancements in AI that Haber is bringing to the table, what’s next in terms of innovation for the company?
AK: As we look ahead, our focus is on creating even more adaptive, AI-driven solutions to address both current challenges and emerging opportunities in the industry. A key innovation we’re excited about is the AI-enabled Filtrate Turbidity Tester (FTT). This solution uses turbidity data as a surrogate to predict complex parameters like charge demand, enabling real-time optimization of chemical dosing. By integrating AI-ML models, mills can now precisely predict coagulant dosages, wet-strength resin requirements, and other critical parameters.
This not only reduces chemical wastage and operational costs but also enhances sustainability by minimizing resource and water consumption. Our vision is to provide mills with tools that go beyond solving today’s challenges, enabling them to adapt to and excel in the future.
In conclusion, AI is not just a tool for efficiency, it’s a catalyst for transformation. With Haber’s suite of innovations, we’re enabling mills to operate smarter, more sustainably, and with greater resilience. The pulp and paper industry is poised to thrive in a future defined by AI-driven excellence.
