The new 135,000 tonne recycled container board mill, spread across 59,000 square metres, is a major milestone in the UAE’s circular economy, recycling up to 80% of waste paper generated domestically. Star Paper Mills has also secured an additional 32,000 square metre plot adjacent to the primary site for potential future expansion.
Sept 25, 2025
Star Paper Mills will announce the commissioning of its USD 54 million (AED 200 million) recycled container board mill in KEZAD (Khalifa Economic Zones Abu Dhabi) during ProPaper 2025, with construction now 95% complete.
“We expect trial production at this landmark facility to begin before the end of this year, followed by progressive scale up,” said Mr. Majid Rasheed, Managing Director, Star Paper Mills.
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The new 135,000 tonne recycled container board mill, spread across 59,000 square metres, will be formally presented at ProPaper 2025 during October 13–15, which highlights sustainability initiatives reshaping the global paper industry.
“This project reflects the vision of the UAE leadership to foster sustainable industries,” added Mr. Majid Rasheed. “It is designed on circular economy principles, with waste paper primarily sourced within the UAE serving as the main raw material. By recycling domestic waste streams, the facility will reduce reliance on imports, support the Government’s ‘Make it in the Emirates’ vision, and significantly advance the UAE’s environmental protection goals.”
As Platinum Sponsor of ProPaper 2025, Star Paper Mills will showcase the project to more than 7,000 trade visitors.
The KEZAD facility will produce biodegradable recycled container boards used in the manufacture of corrugated cartons and paper bags. At least 80% of its waste paper requirement will be met from domestic sources, with the balance imported from markets such as the United States and United Kingdom.
Star Paper Mills has also secured an additional 32,000 square metre plot adjacent to the primary site for potential future expansion. “A detailed feasibility study will determine the next phase of development based on evolving market dynamics,” Mr. Majid Rasheed confirmed.
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Demand for biodegradable and paper-based bags in the UAE and GCC is surging, fuelled by government action against single use plastics and strong consumer preference for sustainable alternatives. Market studies suggest annual growth of 10–12%, with the UAE alone requiring over 1 billion paper bags per year, especially from retail, food service, and e-commerce sectors.
